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Your strong partner for precision
Our products can be found in a wide range of industrial applications: in the automotive industry, drive technology and medical technology. We use our many years of expertise in the production of safety-relevant components in multi-stage manufacturing processes. The following examples give an impression of the wide range of applications:
Together with our partners, we are able to supply products as metal-plastic composite parts, including the machining of surfaces or necessary heat treatments, from a single source.
Together with our partners, we are able to supply products as metal-plastic composite parts, including the machining of surfaces or necessary heat treatments, from a single source.
Gears - precision from development to series production
We are your partner for the development and production of high-quality gears - from prototypes to quantities in the seven-digit range. Thanks to our modern and versatile machinery, we can produce both individual parts and large series efficiently and precisely. Our gearing solutions are used in the e-bike industry, the automotive industry and e-mobility, where maximum precision and quality are required.
Our services:
External gearing - Precisely fitting solutions for reliable power transmission.
Internal gearing - Precisely manufactured internal gearing, even in complex designs.
Helical gearing - For low-noise running and optimized performance.
Face gearing - Perfect for applications with flat power transmission.
Worm gearing - Ideal for high reduction ratios and smooth running.
Spur gearing - A proven gearing form for a wide range of applications.
Our production methods:
Power skiving - High efficiency and precision, especially for internal and external gears
Hobbing - Proven technology for uniform and dimensionally accurate gearing.
Worm milling - Especially for worm gears with high fitting accuracy.
Joint gear cutting - Ideal for internal gears and complex profile geometries.
Profile milling - For the production of special gears or individual pieces.
Synchronous and up-cut milling - Different methods for specific requirements.
Gear hobbing - Material-friendly process for high surface quality and precise geometries.
We support you with our expertise right from the development phase in order to find the best possible solution for your requirements. Our production capacities enable us to produce both individual pieces and large series economically and with the highest quality, and together with our cooperation partners we can achieve a gear cutting quality of up to 7.
External gearing - Precisely fitting solutions for reliable power transmission.
Internal gearing - Precisely manufactured internal gearing, even in complex designs.
Helical gearing - For low-noise running and optimized performance.
Face gearing - Perfect for applications with flat power transmission.
Worm gearing - Ideal for high reduction ratios and smooth running.
Spur gearing - A proven gearing form for a wide range of applications.
Our production methods:
Power skiving - High efficiency and precision, especially for internal and external gears
Hobbing - Proven technology for uniform and dimensionally accurate gearing.
Worm milling - Especially for worm gears with high fitting accuracy.
Joint gear cutting - Ideal for internal gears and complex profile geometries.
Profile milling - For the production of special gears or individual pieces.
Synchronous and up-cut milling - Different methods for specific requirements.
Gear hobbing - Material-friendly process for high surface quality and precise geometries.
We support you with our expertise right from the development phase in order to find the best possible solution for your requirements. Our production capacities enable us to produce both individual pieces and large series economically and with the highest quality, and together with our cooperation partners we can achieve a gear cutting quality of up to 7.
CNC short turning - precision for the highest demands
We offer you high-precision CNC short turning for the production of rotationally symmetrical components - from small series to large series in the millions. Using state-of-the-art CNC technology, we manufacture components with maximum precision, repeat accuracy and excellent surface quality - from simple turned parts to highly complex geometries.
Our machinery enables us to machine workpieces up to ⌀ 65 mm in diameter and lengths of up to 200 mm. We process a wide variety of materials such as aluminum, steel, stainless steel, brass and plastics.
Our machinery enables us to machine workpieces up to ⌀ 65 mm in diameter and lengths of up to 200 mm. We process a wide variety of materials such as aluminum, steel, stainless steel, brass and plastics.
Our services in the field of CNC short turning:
Thanks to our many years of experience and the use of state-of-the-art production technologies, we guarantee you the highest quality, short delivery times and reliable implementation of your requirements - even for demanding quantities.
- Turning of rotationally symmetrical components
- Simultaneous internal and external machining
- Thread turning, grooving and milling operations
- Machining of aluminum, steel, stainless steel, brass and plastics
- Production of small to medium series as well as large series in the millions
- High dimensional accuracy and excellent surface quality
- Machining of workpieces up to ⌀ 65 mm in diameter and lengths up to 200 mm
Thanks to our many years of experience and the use of state-of-the-art production technologies, we guarantee you the highest quality, short delivery times and reliable implementation of your requirements - even for demanding quantities.
Do you have any questions about our product?
CNC sliding headstock turning
Our CNC sliding headstock turning enables the production of slim, rotationally symmetrical components with small diameters and high demands on dimensional accuracy and surface quality. This process is particularly suitable for demanding applications in the automotive, e-bike and mechanical engineering industries.
With the Citizen sliding headstock automatic lathes from the A20, K16 and L20 series, we offer maximum flexibility and precision. These machines enable the economical production of both small and medium series as well as large series, with consistently high quality.
Our services in the field of CNC sliding headstock turning:
With our many years of experience, state-of-the-art CNC technology and high-performance machines, we guarantee reliable, economical and high-quality implementation of your projects.
With the Citizen sliding headstock automatic lathes from the A20, K16 and L20 series, we offer maximum flexibility and precision. These machines enable the economical production of both small and medium series as well as large series, with consistently high quality.
Our services in the field of CNC sliding headstock turning:
- Production of long, slim turned parts
- Machining of aluminum, stainless steel, steel, brass and special materials
- Small to medium series and large series
- Thread turning, drilling, milling and cross machining
- High dimensional accuracy and surface quality
- Complete machining in a single clamping operation
- Machining of workpieces up to ⌀ 32 mm in diameter and lengths up to 600 mm
With our many years of experience, state-of-the-art CNC technology and high-performance machines, we guarantee reliable, economical and high-quality implementation of your projects.
CNC multi-spindle turning
For high quantities with maximum efficiency, we offer CNC multi-spindle turning for the production of complex turned parts in series production. Using the latest multi-spindle technology, we enable workpieces to be machined in the shortest possible time without compromising on precision and quality.
Our machine park includes powerful multi-spindle automatic lathes such as the Index MS40-4 and Index MS52, which work on several workpieces simultaneously. These machines are particularly suitable for the automotive and electrical industries, where high quantities with consistent quality are required. Thanks to automated processes and innovative control technology, we are able to produce large series in the millions with maximum dimensional accuracy and short cycle times.
Our services in the field of CNC multi-spindle turning:
Thanks to the combination of modern technology, many years of expertise and automated production processes, we guarantee you cost-efficient solutions with short delivery times and consistent quality.
Our machine park includes powerful multi-spindle automatic lathes such as the Index MS40-4 and Index MS52, which work on several workpieces simultaneously. These machines are particularly suitable for the automotive and electrical industries, where high quantities with consistent quality are required. Thanks to automated processes and innovative control technology, we are able to produce large series in the millions with maximum dimensional accuracy and short cycle times.
Our services in the field of CNC multi-spindle turning:
- Efficient production of large quantities
- Machining of aluminum, stainless steel, steel, brass and plastics
- Complex geometries with maximum precision
- Cross drilling, thread turning and milling in a single clamping operation
- Small, medium and large series
- High dimensional accuracy with short cycle times
Thanks to the combination of modern technology, many years of expertise and automated production processes, we guarantee you cost-efficient solutions with short delivery times and consistent quality.
Our industry solutions: Precision in a wide range of applications
Our technological innovations are the basis for precision and quality in numerous industries. Whether in the automotive industry, aerospace, medical technology or renewable energies - our state-of-the-art manufacturing processes ensure maximum performance and efficiency.
Thanks to our many years of experience in machining production and state-of-the-art machining technologies, we offer tailor-made solutions for a wide range of industrial applications. Our customers benefit from high precision, first-class material quality and innovative manufacturing strategies.
Thanks to our many years of experience in machining production and state-of-the-art machining technologies, we offer tailor-made solutions for a wide range of industrial applications. Our customers benefit from high precision, first-class material quality and innovative manufacturing strategies.
Grinding and hard turning - precision for the highest demands
Grinding
Grinding is a machining production process used for high-precision surfaces and tight dimensional tolerances. Our grinding processes include
Grinding is a machining production process used for high-precision surfaces and tight dimensional tolerances. Our grinding processes include
- Plunge grinding - Ideal for deep recesses and complex contours in rotationally symmetrical components.
- Through-feed grinding - Perfect for machining short and long shafts or cylindrical parts with a constant diameter.
- Grinding between centers - Ensures maximum concentricity for rotationally symmetrical workpieces.
Our state-of-the-art, fully automated sanding systems are equipped with integrated measuring systems. These enable continuous monitoring and automatic correction of the machining parameters to ensure even the tightest tolerances.
Hard turning
Hard turning offers an efficient alternative to grinding, especially for hardened materials (> 45 HRC). This process is particularly suitable for complex geometries and enables economical manufacturing processes with high dimensional accuracy and excellent surface quality.
Through the targeted use of both processes - grinding and hard turning - we guarantee the highest precision and quality for your components.
Hard turning
Hard turning offers an efficient alternative to grinding, especially for hardened materials (> 45 HRC). This process is particularly suitable for complex geometries and enables economical manufacturing processes with high dimensional accuracy and excellent surface quality.
Through the targeted use of both processes - grinding and hard turning - we guarantee the highest precision and quality for your components.
Milling
We offer high-precision milling for individual requirements. We use state-of-the-art CNC technology to produce rotationally symmetrical and complex components of the highest quality. We carry out our milling work on FANUC ROBODRILL and Lambert Wahli worm milling machines, which are renowned for their reliability, speed and precision.
Thanks to the powerful 3-axis machining centers with travels of up to 700 x 400 x 400 mm and fast tool change times, we are able to produce small to medium series efficiently. We can also produce demanding contours, fits or threaded holes precisely according to your drawing specifications.
Thanks to the powerful 3-axis machining centers with travels of up to 700 x 400 x 400 mm and fast tool change times, we are able to produce small to medium series efficiently. We can also produce demanding contours, fits or threaded holes precisely according to your drawing specifications.
Our services in the area of milling:
Our services in the field of worm milling:
By using high-performance machines and many years of experience, we guarantee consistently high quality - from prototype production to series production.
- CNC milling in 3 axes
- Machining of aluminum, steel, stainless steel and plastics
- Small to medium series
- Production of complex geometries
- Thread cutting and drilling
- High repeat accuracy with consistent quality
Our services in the field of worm milling:
- CNC milling of worms for drive and gear systems
- High dimensional accuracy and surface quality
- Machining of aluminum, steel, stainless steel and special materials
- Small and medium series
- On-schedule production according to drawing specifications
By using high-performance machines and many years of experience, we guarantee consistently high quality - from prototype production to series production.
Do you have any questions about our product?
Thread rolling, profile rolling & smoothing
With thread rolling, profile rolling and smoothing, we offer you non-cutting forming processes for the production of precise threads and profiles and for improving surface quality. These processes ensure high dimensional accuracy, strength and an excellent surface finish - ideal for applications in the automotive, e-bike and mechanical engineering industries.
In thread rolling, the workpiece is positioned between two rotating tools using a 2-roller thread rolling machine. The feed of the rolling carriage causes the tools to penetrate the material and transfer their profile directly to the component. This process takes place without material removal, which compacts the surface and increases the strength of the workpiece.
In thread rolling, the workpiece is positioned between two rotating tools using a 2-roller thread rolling machine. The feed of the rolling carriage causes the tools to penetrate the material and transfer their profile directly to the component. This process takes place without material removal, which compacts the surface and increases the strength of the workpiece.
With thread rolling, profile rolling and smoothing, we offer you non-cutting forming processes for the production of precise threads and profiles and for improving surface quality. These processes ensure high dimensional accuracy, strength and an excellent surface finish - ideal for applications in the automotive, e-bike and mechanical engineering industries.
In thread rolling, the workpiece is positioned between two rotating tools using a 2-roller thread rolling machine. The feed of the rolling carriage causes the tools to penetrate the material and transfer their profile directly to the component. This process takes place without material removal, which compacts the surface and increases the strength of the workpiece.
Advantages of thread rolling:
For short thread dimensions, we use plunge rolling, in which the rolling tools simultaneously penetrate the material and form the thread in a single operation.
The rolling force depends on the following parameters:
Smoothing - perfect surface quality
In order to achieve excellent surface quality and dimensional accuracy, we also offer non-cutting smoothing. In this process, functional surfaces are machined using pressure tools, the surface is compacted and unevenness is smoothed.
Advantages of smoothing:
By combining rolling and smoothing, we offer you a cost-effective solution for producing high-precision components with the best surface quality.
In thread rolling, the workpiece is positioned between two rotating tools using a 2-roller thread rolling machine. The feed of the rolling carriage causes the tools to penetrate the material and transfer their profile directly to the component. This process takes place without material removal, which compacts the surface and increases the strength of the workpiece.
Advantages of thread rolling:
- Chipless forming without material loss
- Higher strength due to work hardening
- High surface quality and dimensional accuracy
- Longer component service life
- Short processing times
For short thread dimensions, we use plunge rolling, in which the rolling tools simultaneously penetrate the material and form the thread in a single operation.
The rolling force depends on the following parameters:
- Material strength
- Degree of deformation
- Thread pitch
- Contact surface of the tools
Smoothing - perfect surface quality
In order to achieve excellent surface quality and dimensional accuracy, we also offer non-cutting smoothing. In this process, functional surfaces are machined using pressure tools, the surface is compacted and unevenness is smoothed.
Advantages of smoothing:
- Surface roughness up to Rz < 1 μm
- Increased wear resistance
- Improved dimensional accuracy
- Increase in component strength
- No material removal
By combining rolling and smoothing, we offer you a cost-effective solution for producing high-precision components with the best surface quality.
Notches
With the notching of rotationally symmetrical components, we offer you a precise solution for the production of notches, grooves or cut-outs in round components. This process is particularly suitable for applications in which certain areas of the component must have mechanical properties such as flexibility or targeted loading.
Notching is carried out by spindle-driven machining, in which the workpiece is rotated and the tool is selectively inserted into the desired shape.
This makes it possible to create precise geometries in a variety of materials without compromising the integrity of the component.
Our services in the field of notching rotationally symmetrical components:
We guarantee precise implementation of your requirements when notching components and offer you an efficient production solution for your individual needs.
Notching is carried out by spindle-driven machining, in which the workpiece is rotated and the tool is selectively inserted into the desired shape.
This makes it possible to create precise geometries in a variety of materials without compromising the integrity of the component.
Our services in the field of notching rotationally symmetrical components:
- Production of notches, grooves and cut-outs in components with a rotationally symmetrical shape
- Machining of aluminum, steel, stainless steel and non-ferrous metals
- High dimensional accuracy and consistent quality
- Flexibility when machining a wide range of geometries and materials
- Ideal for applications in the automotive, mechanical engineering and e-bike industries
We guarantee precise implementation of your requirements when notching components and offer you an efficient production solution for your individual needs.
Do you have any questions about our product?
Punching
With punching, we offer you a precise and efficient process for the production of contours and openings. The process is particularly suitable for the series production of components where high repeat accuracy and dimensional accuracy are required.
During punching, the material is cleanly separated or formed by a punching tool with high force. This process enables the rapid production of components with consistent quality - from simple perforations to complex geometries.
Our services in the field of punching:
Punching is particularly suitable for precision components, fastening elements or housing parts and is an economical solution for large quantities.
During punching, the material is cleanly separated or formed by a punching tool with high force. This process enables the rapid production of components with consistent quality - from simple perforations to complex geometries.
Our services in the field of punching:
- Production of perforations, contours and embossing
- Processing of steel, stainless steel, aluminum and non-ferrous metals
- Small to medium series
- High dimensional accuracy and repeatability
- Cost-efficient production for large quantities
- Post-processing of edges (deburring)
Punching is particularly suitable for precision components, fastening elements or housing parts and is an economical solution for large quantities.
Riveting - manual and automated processes
We offer you the production of riveted joints using both manual and automated riveting processes. Riveting is a proven method of joining components that offers high strength and reliability - especially for applications in the automotive industry, mechanical engineering or aerospace technology.
Manual riveting
In manual riveting, the rivet is inserted by hand into the prepared holes in the components and formed using a hammer or riveting pliers. This process is particularly suitable for smaller series, prototypes or repair work where high precision is required.
Manual riveting
In manual riveting, the rivet is inserted by hand into the prepared holes in the components and formed using a hammer or riveting pliers. This process is particularly suitable for smaller series, prototypes or repair work where high precision is required.
Advantages of manual riveting:
Automated riveting
We use automated riveting for larger quantities and maximum repeat accuracy. Specialized riveting machines are used here, which produce the riveted joints in a short time and with precise control. This not only increases efficiency, but also guarantees consistently high quality in production.
Advantages of automated riveting:
Testing the pull-off force
We ensure that all riveted joints have the required strength and tensile strength. That's why we use modern testing equipment to check the pull-off force of the rivet to ensure the stability and safety of the joint. We measure the resistance that the joint offers under tensile load. In this way, we guarantee that every joint meets the technical requirements.
Our services in the field of rivets:
- Can be used flexibly for small quantities
- Suitable for small and complex components
- Low investment costs
Automated riveting
We use automated riveting for larger quantities and maximum repeat accuracy. Specialized riveting machines are used here, which produce the riveted joints in a short time and with precise control. This not only increases efficiency, but also guarantees consistently high quality in production.
Advantages of automated riveting:
- High production speed for large quantities
- Consistently high quality and precision
- Automated process controls for maximum efficiency
Testing the pull-off force
We ensure that all riveted joints have the required strength and tensile strength. That's why we use modern testing equipment to check the pull-off force of the rivet to ensure the stability and safety of the joint. We measure the resistance that the joint offers under tensile load. In this way, we guarantee that every joint meets the technical requirements.
Our services in the field of rivets:
- Manual and automated riveting of components
- Testing the pull-off force and strength of riveted joints
- Processing of various materials such as steel, stainless steel, aluminum and plastics
- Ideal for series production and one-off production
Laser marking
Laser marking - a reliable and high-quality process for marking components with a high-quality appearance and resistance to abrasion, heat and acids, but still efficiently
Our company now has two state-of-the-art laser marking cells, which we can use to mark components produced in-house or parts provided by customers.
The positioning of the components, which is optimized for our internal product carrier system, enables efficient placement of the laser cells. A wide range of component fixings (clips/pins) or other fixtures are available for one-off or small orders.
If required, complex fixtures or fixtures for complex or asymmetrical parts can also be manufactured in our tool shop or by external partners.
Our company now has two state-of-the-art laser marking cells, which we can use to mark components produced in-house or parts provided by customers.
The positioning of the components, which is optimized for our internal product carrier system, enables efficient placement of the laser cells. A wide range of component fixings (clips/pins) or other fixtures are available for one-off or small orders.
If required, complex fixtures or fixtures for complex or asymmetrical parts can also be manufactured in our tool shop or by external partners.
Labeling size:
Height: 1 mm / up to 10 mm; length 2 mm to 50 mm
Marking types and colors:
Depending on the component or material as well as the marking and the applied process parameters
laser engraving with material removal or annealing marking without removal are possible.
Achievable colors (shades of grey) and material removal (laser engraving) can be influenced by system parameters,
but are largely dependent on the material and its surface properties.
Component size:
max. A4 size (210x3000mm)
Materials:
All thermally resilient metals and plastics with and without surface coating are generally suitable for laser marking. These include all common steels, hard metals, aluminum alloys, precious metals, copper alloys as well as ceramics and plastics such as polycarbonate, polyamide and ABS
Areas of application:
Height: 1 mm / up to 10 mm; length 2 mm to 50 mm
Marking types and colors:
Depending on the component or material as well as the marking and the applied process parameters
laser engraving with material removal or annealing marking without removal are possible.
Achievable colors (shades of grey) and material removal (laser engraving) can be influenced by system parameters,
but are largely dependent on the material and its surface properties.
Component size:
max. A4 size (210x3000mm)
Materials:
All thermally resilient metals and plastics with and without surface coating are generally suitable for laser marking. These include all common steels, hard metals, aluminum alloys, precious metals, copper alloys as well as ceramics and plastics such as polycarbonate, polyamide and ABS
Areas of application:
- Marking: Letter and number sequences, also consecutive
- Traceability: QR code or similar Coding
- Advertising: Logos, company name and part designations
(Image height max. 30% in relation to the part diameter possible, e.g. with a part diameter of 30 mm, the logo can be applied at a maximum height of 10 mm) - Design: optical and haptic structures
Materials: the basis of our technological excellence
Materials are the key to technological innovation. The choice of the right material not only influences the durability and functionality of a product, but also its efficiency and sustainability. Whether high-precision metal alloys, high-performance plastics or intelligent composite materials - we focus on quality and application optimization.
Discover how modern materials drive our technological developments and what solutions they offer for demanding applications.
Discover how modern materials drive our technological developments and what solutions they offer for demanding applications.
Contact us
We look forward to hearing from you. Find out more about the extensive development and production options we can offer you.
Address
Enno-Heidebroek-Strasse 7
01237 Dresden
Germany
Always precise. Always competent. Always solution-oriented.
Become a partner of a European group of companies. Choose Präzisionsteile Dresden and the KAP Precision Components group of companies.
Become a partner of a European group of companies. Choose Präzisionsteile Dresden and the KAP Precision Components group of companies.
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Precision parts Dresden
Enno-Heidebroek-Strasse 7
01237 Dresden
Germany
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